It is used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
It includes the following systems:
Grain Frozen Heating System
PLC Automatic Control System
Grain Floating Mildew Sterilization and Kneading
Ozonolysis Decomposition Environmental Protection System
Negative Pressure Dedusting System
Circulation Ozone Sterilization System
Equipment Humanization Design
Adjustment Function for Floating Mildew and Sterilization Degree
CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
EQUIPMENT BESIC DATA SHEET
| 型 號 Model | 主軸 轉速spindle speed （r/min） | 產量 yield （t/h） | 動力 power （kW） | 外形尺寸 (長*寬*高) size(L*W*H) (mm) |
|
| CMJZ-100×10 | 400-850 | 12-25噸 | 39 | 4500*1660*2900 | |
設備參數設置表/ DEVICE PARAMETER SETTING TABLE
| 刷輥轉速 Brush roller speed (r/min) | 輸送量 Transport volume (T/h) | 溫度調節 Temperature regulation (℃) | 臭氧量 Ozone (g/h) | 臭氧壓力 Ozone pressure (Mpa) | 臭氧濃度 Ozone concentration (mg/L) | 物料壓力調節(角度) Material pressure adjustment (angle) |
| 400-850 | 12-25 | 30-80 | 10 | 0.03-0.05 | 6.67-13 | 0°-100° |
產品加工質量表/PRODUCT PROCESSING QUALITY TABLE
| 谷物類別 Cereal category | 原料類型 Raw material type | 原糧等級 Grain grade | 加工等級 Processing level | 產量 output | 除霉率 Removal mould rate | 滅菌率 Sterilization rate | 增碎率 Broken adding rate |
| 玉米 Corn | 滅菌除浮霉 Sterilization except for floating mold | 等外級 Substandard | 等級內 Within level | 12-25T/h | 90% | 97% | 1% |
| 小麥 Wheat | 滅菌除浮霉 Sterilization except for floating mold | 等外級 Substandard | 等級內 Within level | 12-25T/h | 95% | 97% | 1.2% |
| 雜糧雜豆grains&beans | 滅菌刷光 Sterilization &brushing | 等外級 Substandard | 等級內 Within level | 12-25T/h | 95% | 97% | 0.8% |
檢測結果Testing Result: 智能谷物滅菌搓揉除霉機對玉米滅菌除霉前后AFB1(黃曲霉毒素B1)檢測結果
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:
| 樣品 sample | 說明 description | 濃度 concentrationμg/kg | 備注 remarks |
| 原糧 raw grain | 霉變玉米 mildew corn | 1.60 | |
| 霉變玉米 mildew corn | 1.60 | ||
| I | 滅菌除霉一遍取樣 once sampling after sterilization and mildew removing |
未檢出 not detected | |
| 滅菌除霉一遍取樣 once sampling after sterilization and mildew removing |
未檢出 not detected | ||
| II | 滅菌除霉二遍取樣 twice sampling after sterilization and mildew removing |
未檢出 not detected | |
| 滅菌除霉二遍取樣 twice sampling after sterilization and mildew removing |
未檢出 not detected |
環境條件 Environmental Conditions:
| 環境environ-ment | 周圍環境溫度surrounding temperature | 室外 outdoor -35℃--45℃ |
| 周圍環境相對濕度surrounding relative humidity | 90%RH以下（不結露） 90%RH below (without moisture condensation) |
|
| 放置儲存溫度 storage temperature |
室外 outdoor -35℃--45℃ | |
| 環境 environment | 室內或室外（無腐蝕氣體、可燃氣體、油霧等） indoor or outdoor (without corrosive gas, flammable gas, or oil mist) |
|
| 海拔高度 altitude | 任何高度 any height |
Application Field： 1. 糧食收儲行業；Grain storage industry 2. 小麥制粉加工行業；Wheat flour milling industry 3. 飼料加工行業；Feed processing industry 4. 玉米加工行業；Corn processing industry 5. 全谷物加工行業； Cereal processing industry 6. 雜糧加工行業； Grain processing industry 結構功能及特點 Structure, Function and Features:
| 谷物浮霉除霉揉搓 grain floating mildew removing and kneading |
谷物凍結加溫系統 Grain frozen heating system |
環流臭氧滅菌 Circulation ozone sterilization | 臭氧分解環保系統 Ozonolysis environmental protection system |
| 1.進料控制 feeding control 2.揉搓控制 kneading control 3.塵雜收集結構 dust collection structure 4.揉搓壓力調節 kneading pressure adjustment 5.出料控制 discharging control | 1.流量控制結構 flow control structure 2.防破碎加溫輸送 breakage prevention and heating conveying 3.自動溫控結構 automatic temperature control structure | 1.臭氧發生器 ozonator 2.臭氧流量控制 Ozone flow control 3.臭氧滅菌倉 Ozone sterilization bin 4.臭氧環流分配器 Ozone circulation distributor | 1.紫外線分解 ultraviolet ray decomposition 2.負壓稀釋排放 Negative pressure attenuation discharging |
| 負壓除塵系統 negative pressure dedusting system | PLC自動化控制系統 PLC automatic control system | 設備人性化設計 Humanization design | 浮霉輕重及滅菌程度調節功能 Adjustment function for floating mildew condition and sterilization degree |
| 1.高壓風機 high pressure blower 2.螺旋除塵器 spiral dust remover 3.關風器 air seal machinery 4.收集器 accumulator | 1.變頻調控 frequency conversion adjustment 2.智能溫控 intelligent temperature control 3.過程控制 process control 4.手自一體控制manual and automatic integration control 5.料位報警系統 material level alarm system 6.集成觸摸屏 integration touch screen 7.臭氧滅菌控制 ozone sterilization control 8.運營數據實時監控real time monitoring for operation data | 1.夜市照明監控illumination monitoring 2.可移動、可固定removable and mountable 3.使用方便靈活 flexible operation 4.流量控制可視化flow control visualization | 1.揉搓系統變頻調整 frequency conversion adjustment for kneading system 2.揉搓壓力調整 Kneading pressure adjustment 3.臭氧濃度控制 Ozone concentration control |
It includes the following systems:
谷物凍解加溫系統： Grain Frozen Heating System
PLC 自動化控制系統：PLC Automatic Control System
谷物浮霉除菌搓揉： Grain Floating Mildew Sterilization and Kneading
臭氧分解環保系統： Ozonolysis Decomposition Environmental Protection System
負壓除塵系統： Negative Pressure Dedusting System
環流臭氧滅菌系統： Circulation Ozone Sterilization System
設備人性化設計： Equipment Humanization Design
浮霉輕重及滅菌程度調節功能： Adjustment Function for Floating Mildew and Sterilization Degree
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